My plan was to use two layers of woven fiberglass cloth as a base. It was my job to apply the sealer. A well maintained whaler has the highest resale value in the marine industry…Trust your Whaler to one of the Oldest and Largest independent Boston Whaler dealers. Since I was putting a long shaft motor on a short shaft transom, I had to drill below the waterline, meaning that special precautions have to be made so water cannot seep in. Many new pages and updates added daily. Clean the entire boat with acetone, pour a little bit into a rag and just wipe the whole boat, before continuing, be sure the acetone has evaporated (boat won't shine anymore once evaporated)This is when I ordered all my paint, primer, and filler.

That will insure they are in the correct order to lay down.Now that I’m ready to start laying down the fiberglass. Your observations will decide how thorough your restoration will be, mine needed all new paint, wood, and a new motor. Since I had already removed it and filled the old holes during paint prep, it was ready. This motor attaches differently to the transom than the Johnson since it is so heavy. One pump from each container gives you the right proportions of resin to hardener.Before starting, I wiped the entire area down with acetone. Get your Montauk ready for the summer! The next step I took was to cut away the areas with an oscillating multi tool. A 1969 Whaler 13 sport, a very common candidate for restorations. By installing the above mentioned superior and premier quality products, you can give your boat an exclusive look. For more information contact our Parts Department at 508-255-0777 or email us at Nauset Marine, Inc. Corporate Offices - 45 Cranberry Highway (Route 6A), PO Box 357, Orleans, MA 02653 Nauset Marine, Inc. Corporate Offices - 45 Cranberry Highway (Route 6A), PO Box 357, Orleans, MA 02653 Mine has small hairline cracks all over, with some in the flooring area where the grip thread texture resides. To protect my transom, I cut a steel plate the shape of the motor and drilled holes for the bolts to go throughWith your friends help, hold the motor in place on the transom and hammer the top two bolts through and tighten them down. How to Fair and Prime a Hull with Epoxy Primer – Boston Whaler Restoration – part 13; Damaged Hull Fiberglass Repair – Boston Whaler Restoration – Part 12; Applying Spar Varnish to a Mahogany Interior – Boston Whaler 13 Restoration – Part 11 It insures I have fresh resin for the work I am doing and helps in not making too much and wasting any.Now for the fun part! Boston Whalers are the "Unsinkable Legend" and this will be the story of my second one. If the interior and exterior paint is good enough for your standards, skip to step 5If you decide to do a new paint job, continue after this stepBefore starting anything having to do with paint, remove everything from the boat that should not be painted such as running lights, cleats, engine, controls, benches, etc. I was doing this project on the cheap side, but not bare bones, so I decided to go with polyurethane brush/roll on paints. For your convenience please click on the Boston Whaler logo for diagrams and manuals.

After that, two layer of 1.5 oz chopped strand and finally two layers of .39 oz chopped strand. Make sure that the edges overlap and extend beyond the edges of the first layer. Also if your ever interested in selling let me know. For your convenience please click on the Boston Whaler logo for diagrams and manuals. Boston Whaler Boat Parts. After the first round of filling has dried (most turn a different color) lightly sand over anywhere there is filler, it is easy to sand too hard here and destroy your filling efforts. How’s the 25hp working out being it had a 35 on there? When screwing into the hull, first put a little dab of caulk in the hole so water cannot seep in. This specific part is pre-varnished and ready to install. I’ve also already used “excess” epoxy resin from other repairs to create a solid epoxy bed underneath the fiberglass repair I’ll be laying in.

I ordered You will need two helpers for this unless you create an elaborate clamp setup. We build thousands of parts for boat builders that are not listed online.Copyright © 2020 Boat Outfitters. Boston Whalers are the "Unsinkable Legend" and this will be the story of my second one.It begins when I was given this boat for free!

you've got yourself a deal Sale.

I sold it on craigslist because I wanted a Yamaha outboard. One person hold the stiff rail in place (hardest job), another ensures the top angle part (not stiff) is inserted correctly, and the last person screws in the rail. I used the stuff they sell at the Home Improvement stores to insulate cracks and openings. I rolled it on simply because it was quicker. I used the multi tool to cut all the excess away and then rough shaped it with the sander. What you see below is a selection of our more popular items. After removing all the wood from it, I brought it to a woodworker I know and he cut new benches and restored the original console pieces and stained them.

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