This is a crucial step and should be looked over two or three times before the first spot-weld is made.

We used a set of specific length tubing and brackets to hold the differential at the proper location for installation.Cleaning up the original framework revealed that some factory pick points on the frame could be used as a reference.Once all of the weld slag and paint had been removed, we could begin the mock up for the new parts.On most differentials that get beat out of the frame this bad, the mounting bolt holes will also be worn or ovaled. I did some modifications to the CDI to remove the speed override for the difflock and reverse.

The override button on your Yamaha isn't supposed to override reverse. 2011 Camo Grizzly 700 27" Highlifter Outlaw MST's on Tusk Slammer wheels 1.5" Wheel spacers ODI Rogue grips OEM Yamaha handguards Warn RT25 w/Synthetic rope Warn front bumper w/ 4" Vision X led's Oversized footpegs/Traction rails Tamarack classic front box Personally modified rear rack basket Maier overfenders 1.5 mm shim and EPI Gold spring Come join the discussion about performance, modifications, troubleshooting, maintenance, classifieds, and more! United Kingdom Your recently viewed items and featured recommendations His name is Jason Baxter of Baxter Built Fabrications. Finger tight on the bolts will be fine.Using the only intact frame locations we began installing the horizontal cross bars and shoulder pucks.After getting the shoulder pucks tacked in place, we removed the differential and cross bars so we could weld these in easier. The kit Baxter sells comes with slightly larger bolts and the differential mounting holes need to be cleaned out. !Really helpful, thanks – if you end up having to replace the axle as well as the diff may be worth checking out American CV – Our ATV Classifieds provide easy-to-search listings of ATV's for saleUse our ATV Insurance to call for a atv insurance quoteA quality ATV dealer can make all the difference in the worldResearch the ATV and get a ATV quote from local dealersEnter your ZIP code below to search for ATV dealers near you.We use cookies to improve your experience on this website and so that ads you see online can be tailored to your online browsing interests.

Starting with a complete disassembly of the rear of the machine, including the removal of the bed, exhaust, rear suspension and …

Prime members enjoy FREE Delivery and exclusive access to music, movies, TV shows, original audio series, and Kindle books. Your recently viewed items and featured recommendations The kit consists of right and left upper differential mounts, new bolts and locking nuts, as well as a metal top plate for added strength.This rebuild kit from Baxter Built Fabrication comes complete with everything needed to rebuild the framework for the differential.After removing the entire differential and cleaning up all of the mounting surfaces it was time to mock in our diff for placement and leveling.

By continuing to browse our site you agree to our use of data and cookies. The framework will crack and eventually allow torsional twist to rip the diff right out of the frame. Once drilled out the process can move forward.Drilling out the mounting holes on your differential is a must and this gives the new harder and thicker bolts a smooth and centered place to hide.Bolting the kit parts to the rear differential and positioning it in place in the framework is the best way to get a good look at its position. We’ll fix your a Rhino 660 diff problems once and for all!

Once our mounts for the cross bars were welded, we reassembled the horizontal bars and sat the diff back in place using the height tool and spacing tubes to get a true center for the differential.

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